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Wood department, Video

Wood department

 

DROMEAS has an ultramodern wood processing department armed with machines of last technology of the top designers globally.

Production process includes:

> Surface cutting in various shapes and dimensions. To this specific category is included the cutting machine of the raw material which is controlled by the production management’s central computer, with the ability of cutting optimization according to stocks and current production orders.

> Perimetrical surface finish

> Surface upholstery with HPL, PVC or veneer.

Two engines of margin film upholstering are operating, with very large capacity per shift. Two processing centres are operating for coating curved surfaces for complete pieces in large amounts.

> Accurate perforation

> Lacquer or varnish paint for surfaces. For painting of wooden and glass surfaces operates an automated machine for paint applying and drying, with a conditioning system and infrared ray, with increased productivity per shift.

> Parts’ control and packing

All the above processes are taking place with electronic guidance, assuring the total control of repeating and constant production quality. The factory's productivity in products of melamine in full processing, cutting, perimetrical finish, and perforation is 130m3 of raw material or equivalently 5.000 – 6.000 pieces of desk surface per 8 hours. The departments of varnish, lacquer paint as well as control and packing department have a similar productivity.

 

ksylo1

Processing centre of curved surfaces

 

ksylo2

Cutting and finish processing of straight surfaces

 

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Internal imaging of wood department

 

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Painting and varnish of wooden surfaces

 

Steel Department

Steel Department, Video

 

DROMEAS has an ultramodern department of steel and aluminium processing.

Steel processing department is armed with modern machines of cutting, perforating, forming and welding of steel surfaces, tubes and various profiles.

Cutting and perforating are performed in LASER machines of the latest technology, as well as with electronic guided shearing.

Forming is made either by electronic guided machines or through forming moulds   under pressure. Tube forming is performed with a five axis completely guided robotic machine.

Welding is performed with robotic machines of high precision and qualitative welding.

In steel processing department there are also produced special small lathe components for the needs of the assembly of various chair’s mechanisms and parts of various furniture.

 

metallo

Internal imaging of Metal Department

 

lazer

Cutting and perforation of tubes and profiles with laser rays

 

strantza

Flexible and complete system of steel sheets cutting and forming

 

sigkolliseis

Robotic metal welding

 

kourmpadoros

Digital guided tube bending in 5 axis

 

marking

Marking with laser technology

 

pressa

Press

 

vafeio

Complete system of electrostatic paint

 

Aluminium die-casting department

 

Aluminium die-casting department, Video

Aluminium die-casting department is armed with machines of the latest technology. Aluminium die-casting is performed in liquid and semi-solid form (SEMISOLID) in special moulds under pressure in 700°C ±20, while ZAMAC die-casting is performed in 420°C. All die-casting parameters are electronic controlled so to ensure constant quality of  casted parts.

Die-casting in semi-solid form (SEMISOLID) is a new generation procedure in which the final product increases the fatigue strength of steel levels. This method is based on the change of the external molecular structure of aluminium which, in order to maintain without return to its physical structure, it has to be casted into semisolid form (SEMISOLID).

This procedure of die-casting is very specialized and we apply it when we want to substitute heavy parts of steel with light aluminium parts of the same strength with steel (it can be implemented mainly in automotive to reduce the weight of vehicles in combination with metal’s strength maintenance at the same levels).  After die-casting it follows sandblast machining, perforation and washing.

The department also has a surface polishing department of aluminium parts with robotic procedure and excellent result. Moreover, the die-casting department is armed with a full laboratory of quality control which includes:

  1. Composition of raw material analysis
  2. Fluoroscopy of parts’ internal structure through X-ray
  3. Complete and accurate dimensional measurement of the components

 

xitirio

Internal imaging of Aluminium Die-casting Department

 

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Department of Sharpening - Polishing with robotic use

 

atsalovoli

Surface processing with shot blasting

 

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Internal control machine of aluminium structure with X-rays

 

metriseos

Accurate measuring machine

 

fasmatografos

Mass spectrometer

 

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Aluminium die-casting

 

xitirio

Foundry

Plastic and Polyurethane department

 

> Die-casting of plastic components

Die-casting of plastic components is performed with injection machines (INJECTION) in special moulds.

For the qualitative production of plastic components, DROMEAS has 7 engines in various sizes of latest technology with full control of all parameters during the injection procedure. Raw materials of plastic components are composed of a wide range of technical characteristics and mechanical properties depending on use of the component and always with first choice the recycling ability for environmental protection.  

 

> Die-casting of polyurethane

Die-casting of polyurethane is performed with injection machines (INJECTION) in special moulds. DROMEAS uses die-casted polyurethane for chairs’ upholsteries of high density >50kgr/m3 in order to maintain through time the elasticity and durability of the upholsteries for maximum performance of comfort and pleasure.

With the same die-casting method, in polyurethane department are produced components of semi-rigid polyurethane for chairs’ armrests of various types. Polyurethane department has four die-casting engines in various sizes.

 

plastic_injection

Plastic die-casting department

 

polyurethane_injection

Plastic die-casting department

 

polyurethane_injection

Plastic die-casting department

 

Upholstery department

 

Upholstery department, Video

In upholstery and assembly of chairs department, the upholstery is sewn and applied while experienced and talented artisans are controlling the quality in every detail.

From the same department is performed the assembly of various components, which are completely produced in various producing departments of DROMEAS.

A final control of chairs before packing and sending is also performed comprehensively of experienced personnel.

 

 

 

 

kathismata

Upholstery and chair manufacturing Department

kem

Mould department – (K.E.M.)

 

The company K.E.M. S.A. -DROMEAS' subsidiary by 90%- has the same ultramodern facilities in the Industrial Area of Serres for the production of metallic moulds and components of any category.

The mechanical equipment is technological top and complete for the production of components and injection, shearing and shaping moulds with high quality specifications.

The company K.E.M. S.A. has a strategic importance for DROMEAS. It contributes rapidly to the evolution and the creation of new products, through the possibilities of design and implementation of new components and moulds, in collaboration with the design and development department of DROMEAS.

For more information you can search in the company's website here

 

kem

Mould department – (K.E.M.)

 

kem

Press of new moulds tasting

 

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3 and 5 axis processing centre

 

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Wire electrodischarge

 

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3 axis CNC machine

 

Logistics

 

The company owns a distribution centre for its products in the commercial area of Aspropyrgos in Attica, Athens. The area of the facility is 5,000 square feet, approximately, and has 7 ramps for loading and unloading. The storage facility forms a complete computerised warehouse, controlled with the latest electronic systems for goods both entering and products emerge from it.

The warehouse of Aspropyrgos is used for serving clients in the Attica region. At the distribution centre there is a number of highly specialized technical staff of various specialisations such as fitters, blacksmiths, drivers etc.

 

aspropurgos

LOGISTICS CENTRE
ASPRORYRGOS - ATTICA

Research and Development department

Research and development department of DROMEAS is staffed by experienced designers and architects, a fact that constitutes the key for innovative and ergonomic products manufacture.

design1pytha13D CAD PYTHA which the company uses is a top software CAD for design and presentation, with photorealistic visualization and animation possibilities.

Furthermore, the company is collaborating in a resident basis with distinguished Greeks and foreign industrial designers and invests in new Cutting-Edge Technologies, aiming the combinatorial achievement of high aesthetics, ergonomics, quality but also cost.

 

> Rapid Prototyping Method

RAPID-2We study, design, create originals with ultramodern machines and finally we manufacture products that meet the needs and preferences of the audience. Every project can be shaped with the rapid prototyping machines, before the final production, in order to be controlled in physical dimensions and possibly to be done the perfecting of the product. This system offers a great support in the Design – Development department, as time of development and decision making is reduced rapidly, while in parallel the precision and quality of components is increased.

 

> Patent

DROMEAS has patents for the protection of various technical solutions which has created at times. Also, protects the copyrights of the company’s products as patenting Community’s projects.

Patent SLIM

Patent SLIM Y

Community’s project SLIM

Community’s project SLIM Y

Community’s project SLIM T

TUBE CONNECTORS OF METALLIC CONSTRUCTIONS

MECHANISM OF DESKS HEIGHT ADJUSTMENT

PERIMETRIC ALUMINIUM PROFILE FOR SUPPORT AND STRENGTHENING OF SURFACES MADE OF THIN STEEL PLATE

JUNCTION CONNECTOR OF METALLIC TUBE CONSTRUCTIONS OF SURFACE SUPPORT

TABLE WITH LEGS WRAP MECHANISM

PARTS OF SUPPORT BELLY BEAM EDGE UP TO AND PARALLEL TO FLAT SURFACE

SYSTEM OF KITCHEN CUPBOARDS SUSPENSION

WATERPROOFING COVER OF JOINTS FOR KITCHEN COUNTERS WITH OR WITHOUT VERTICAL SURFACE RECEPTACLE

TECHNOLOGY OF CREATING CORNER CONNECTION BETWEEN TWO SURFACES OF CHIPBOARD, WITH A COMPOSITE L-SHAPED PROFILE

CONNECTION OF METALLIC TUBE ELEMENTS WITH INTERNAL CONNECTION JUNCTION

MOVABLE HOUSE FURNITURE FOR PC

DESK C TYPE

PARTITION C TYPE

DESKS - PARTITIONS FRAME

DESK

 

> International Industrial Design Competition

DIAG-BIOM-SXAn important social contribution and factual proof of the importance that the company attributes to the product design is the conducting of international industrial design competition for office and home furniture every two years, with significant prizes and awards. Already, there have been performed five competitions from 2000 with a great success of fertile suggestions and participations, while the 6th Competition is in progress. The evaluation and award of proposals is made by relevant to the subject scientists, which are defined for every competition by their agents, upon request from the company.

To learn about the details of the competition click here

After Sales Services

 

For DROMEAS the customer relationship does not end with the sale, instead it begins. Offers to all costumers are:

  • The Company provides a 5 years warranty on all its products from receipt and for routine use, except for the chair gas pistons where a 2 year warranty is offered. The product support with spare parts is at least for 10 years. The Company has a direct and continuous technical support, for an outstanding customer service
  • Free replacement insurance for all our furniture, against theft, fire and natural phenomena (except Earthquake), for one year
  • Maintaining the range of purchased furniture (for possible later purchases) for a long period
  • For our business clients we offer, dismantling and assembling services for our furniture in case of relocation, realized by a fully qualified and suitably equipped personnel